Les tampons en caoutchouc, également appelés amortisseurs caoutchouc-métal, amortisseurs de vibrations ou amortisseurs en caoutchouc, peuvent être utilisés comme support élastique pour les éléments de machines tels que les moteurs, les compresseurs ou les pompes, mais aussi pour le montage
d'équipements. En tant qu'amortisseurs d'impacts, ils sont souvent utilisés comme butées de fin de course et absorbent la majeure partie de l'énergie cinétique générée au moment de l'impact. Dans tous les cas, ils assurent un effet d'amortissement et évitent les détériorations dues aux chocs, aux secousses ou aux fortes vibrations.
Les tampons en caoutchouc incluent toujours un élément élastomère. Celui-ci est fabriqué soit en caoutchouc naturel (NR), soit en caoutchouc acrylonitrile-butadiène (NBR), soit en caoutchouc en silicone, matériau résistant à la température et avantageux d'un point de vue hygiénique. L'élément élastomère peut être assemblé soit d'un seul côté, soit des deux côtés, au moyen d'une rondelle de retenue ou de douilles filetées et de boulons filetés munis d'une plaque de recouvrement. Les éléments en élastomère et les parties métalliques sont solidement assemblés par vulcanisation.
Les rondelles de retenue, les douilles filetées et les boulons filetés avec plaques de recouvrement sont en acier zingué ou en inox.
Les tampons caoutchouc-métal peuvent être montés à l'aide des options de fixation suivantes :
Ganter propose les modèles d'amortisseurs en caoutchouc et de tampons élastomère suivants :
Extrêmement polyvalents et durables, les amortisseurs cylindriques en caoutchouc sont très d'usage très courant
Les amortisseurs paraboliques en caoutchouc sont parfaitement adaptés à l'amortissement des chocs en raison de leur forme spéciale. Leur forme parabolique leur confère un pouvoir amortissant progressif, ce qui leur permet d'absorber les chocs tout en douceur.
Également très polyvalents et durables, les tampons coniques en caoutchouc sont souvent utilisés en tant que pieds pour appareils.
Les tampons caoutchouc-métal de forme fuselée absorbent mieux les forces latérales que les tampons cylindriques. Le caoutchouc présente en outre l'avantage de ne pas se déformer au-delà de son diamètre nominal sous l'effet des forces de compression.
Ganter propose une large gamme de tampons de différents types en tant que pièces standard. Ils sont disponibles en filetage mâle ou femelle de M3 à M16. Les formes les plus courantes sont disponibles en stock en 3 niveaux de dureté Shore (40, 55 et 70 Shore). En dehors des tampons en caoutchouc de couleur noire, certains modèles de sont également disponibles en gris, de série ou sur demande. Les tampons gris présentent l'avantage de ne pas se décolorer par abrasion.
Rubber buffers elastically absorb vibrations, shocks, and impacts generated by machinery and reduce their transmission to adjacent components or foundations. The elastic rubber-metal elements dampen shocks and absorb vibrations, effectively protecting machine components and equipment from damage caused by vibrations. This allows you to significantly reduce failures caused by material fatigue, unwanted operating noise, and damage to machines or components – a key factor in ensuring the safety and longevity of your equipment.
Rubber buffers, such as GN 351 or GN 451, consist of an elastic elastomer component (such as NR, NBR, or silicone) and sturdy metal parts made of zinc-plated steel or stainless steel. The rubber element absorbs vibrations and converts the resulting kinetic energy into heat. This allows you to significantly reduce the direct transmission of vibrations and shocks to adjacent machine components using rubber buffers. This helps reduce noise levels and minimize disruptive vibrations – making it ideal for applications where sensitive equipment or measuring systems need to be protected.
The targeted use of rubber buffers makes it possible to “dampen” disruptive vibrations directly at the source, even in highly dynamic processes. This makes assembly machines, conveyor systems, and pumps run much more quietly. It also protects the screw connections and joints at the same time. With flexible geometries – such as cylindrical (e.g. GN 351, GN 451), conical, or waist-shaped – and various Shore hardness ratings, vibration damping can be precisely tailored to the specific load directions and frequencies at hand.
Rubber buffers from Ganter Norm are used wherever machines, equipment, or systems need to be reliably protected from impacts, vibrations, and shocks. Thanks to their elastic properties, they effectively reduce the transmission of stress, thereby preventing damage to sensitive components.
What this means in practical terms: Rubber buffers from Ganter Norm are used wherever unwanted vibrations need to be reduced, components need to be protected, or end positions need to be gently cushioned. Applications include foot buffers on assembly racks, stops in linear guides, or vibration dampers on machines.
This allows you to control vibrations and shocks at the design stage, thereby enhancing your system’s safety and ease of use. It is also ideal for retrofitting projects in which existing systems need to be quickly upgraded with custom rubber buffers.
There are various mounting options available for rubber buffers, differing primarily in the design of the connecting elements and the possibilities of their applications. Choosing the right mounting method makes it easier to integrate the product into various applications and ensures secure and easy installation.
A variety of mounting options allows you to tailor rubber buffers precisely to your specific installation conditions and load requirements. This simplifies integration, enhances security, and minimizes the risk of installation errors. In applications that call for quick maintenance and replacement, or where a wide variety of installation orientations are required, selecting the right thread or bore variant can significantly reduce installation time and downtime costs.
Ganter offers a wide selection of rubber buffers in various thread sizes and mounting options. This allows you to customize the installation to suit your application and adapt flexibly to the structural conditions.
The operating temperature depends on the elastomer used:
Ganter Norm rubber buffers are available in special versions that are especially well suited for use in fields with sensitive hygiene requirements, such as the food and pharmaceutical industries. The stainless steel and silicone versions are most commonly used here, as they offer high resistance to cleaning agents and disinfectants and prevent corrosion. Products such as GN 451 (stainless steel, with various mounting options), GN 456 (rubber buffers, stainless steel), or the stop buffers GN 452,GN 453 and GN 254 (all in stainless steel) meet the heightened hygiene standards required in practice.
This allows you to respond flexibly in areas where there is direct contact with food or where hygiene requirements are especially stringent, without sacrificing the benefits of shock and vibration damping.
With the right rubber buffers from Ganter Norm, you can improve the operational safety and ease of maintenance of your equipment in hygiene-sensitive environments. If you have any questions, we recommend consulting directly with Ganter so that you can choose the product that best meets your needs.
Rubber buffers are available in a wide range of standard sizes. For types GN 351 (steel, with internal/external threads), GN 451 (stainless steel, with internal/external threads), as well as variants with through holes and/or cover plates, there are numerous combinations of outer diameter, height, and thread size/mounting option to choose from. The same applies to variants such as GN 352, GN 452, as well as the special types GN 357/GN 457 with a concave contact surface and the GN 256 silicone buffers.
This allows you to select the right size for almost any standard damping or mounting application directly from the standard product range. This simplifies design planning, shortens development time, and makes it easy to reorder quickly.
In addition to standard sizes, Ganter offers custom-made products. For example, you can request custom dimensions.
For a special design, please contact Ganter Service directly at +49 (0) 7723 6507-259. This allows you to tailor components to your specific technical requirements, even if the standard specifications are insufficient.
To select the right rubber buffer for your application, start by considering the required geometry and dimensions. Ganter rubber buffers are available in a variety of designs, including cylindrical, parabolic, conical, waist-shaped, or with a special concave stop surface. This allows you to precisely tailor the damping characteristics to the mechanical requirements of your system or machine components. The greatest benefit comes from the effective reduction of vibrations, shocks, and jolts, as well as the targeted protection of your components.
The selection based on geometry, Shore hardness, and dimensions plays a key role in determining the damping effect and the accuracy of the fit during installation. With our wide range of cylindrical, tapered, and custom shapes – combined with various mounting options such as internal threads, external threads, or through holes – we can reliably meet virtually any requirement for vibration and shock protection. This saves you time during development and assembly and provides long-term protection for your components.
When ordering rubber buffers, please provide the following information to ensure a perfect fit and prompt delivery:
This way, you can ensure that the elasticity, fastening, and durability are exactly tailored to your needs. You can always find the exact model number and technical specifications in the respective product description.
This allows you to select rubber buffers that are perfectly suited to your specific needs and ensures a fast, error-free procurement process.
Rubber buffers from Ganter Norm comply with internal quality standards as well as the applicable material and manufacturing standards relevant to mechanical engineering and industrial applications. There is no binding, universal DIN or EN standard specifically for rubber buffers as complete assemblies. In lieu of such standards, Ganter defines unique dimensions, tolerances, materials, and options for each product series, which are documented in clear product specifications. This provides you with clearly defined geometries (cylindrical, conical, etc.), standardized dimensional tables, and specified properties for elastomer and metal parts in every series.
Since there is currently no DIN, EN, or ISO standard applicable across Europe or globally for the complete rubber buffer assembly, standard parts from Ganter offer reliability in planning and procurement thanks to their engineered and documented design. This means that for every product variant, you can be confident that dimensional accuracy, material quality, and connection options are precisely defined and consistently available. This makes it easy to select rubber buffers in a transparent manner and integrate them seamlessly into a wide variety of machine or plant designs.
Ganter rubber buffers are ideal for applications where impacts, vibrations, or shocks need to be reliably absorbed – such as for vibration-damping machine mounts or as durable, easy-to-install stop buffers.
Rubber buffers require very little maintenance. A regular visual inspection for mechanical damage, signs of aging, and separation between the rubber and metal is sufficient. The elastic properties are maintained over the long term under normal use, so little maintenance is required. Avoiding the use of oils, greases, and harsh cleaning agents ensures that the material does not age prematurely or develop cracks. All rubber buffers from Ganter Norm can easily be replaced if necessary.